|
|
|
Ideas and Suggestions Status |
|
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|
|
|
|
|
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|
|
|
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|
|
|
Week of September 21st |
|
|
|
|
|
|
|
|
|
|
| |
QCDSM |
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
| 1 |
|
Air Nozzle at SIG |
13-Sep |
Implemented |
|
|
|
|
|
| 2 |
|
Data label on matrix
chart bars |
21-Sep |
Implemented |
|
|
|
|
|
| 3 |
|
Writing utensil for
I&S board |
21-Sep |
Implemented |
|
|
|
|
|
| 4 |
|
Meeting In progress
Note on Door |
21-Sep |
Implemented |
|
|
|
|
|
| 5 |
|
Written procedure for
check weigher |
23-Sep |
Implemented |
|
|
|
|
|
| |
|
(Priority to keep
clean) |
|
|
|
|
|
|
|
| 6 |
|
Written procedure for
line speed changes |
23-Sep |
Implemented |
|
|
|
|
|
|
|
Week of September 28th |
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
| 7 |
|
Set up machine to allow max product |
29-Sep |
Implemented |
|
|
|
|
|
| 8 |
|
Greg's numbers on a
chart |
29-Sep |
Implemented |
|
|
|
|
|
| 9 |
|
Maekem ink rubnbing
off |
29-Sep |
Implemented |
|
|
|
|
|
| 10 |
|
Cane juice issue |
29-Sep |
Implemented |
|
|
|
|
|
| 11 |
|
Quality Charts on
wall |
30-Sep |
Implemented |
|
|
|
|
|
| 12 |
|
Vac Pump level |
30-Sep |
Implemented |
|
|
|
|
|
| s |
s |
Clarification of near
miss injury |
1-Oct |
Implemented |
|
|
|
|
|
|
|
Week of October 5th |
|
|
|
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
| 14 |
|
Brass rotary brush |
5-Oct |
Implemented |
|
|
|
|
|
| 15 |
|
Tool to use at
guillotine, won't break/damage knife |
6-Oct |
Not Implemented |
|
|
|
|
|
| 16 |
|
Tool For former to
take weights |
6-Oct |
Implemented |
|
|
|
|
|
| 17 |
|
Tool box for lidder |
6-Oct |
Implemented |
|
|
|
|
|
| 18 |
|
Preblend Auger
starting slowly |
7-Oct |
Implemented |
|
|
|
|
|
| 19 |
|
Put actual vs.
theoretical on hourly #'s |
7-Oct |
Implemented |
|
|
|
|
|
| 20 |
|
Raised flange around
caramix pipe on platform |
7-Oct |
Implemented |
|
|
|
|
|
| 21 |
|
Heat on former |
7-Oct |
Implemented |
|
|
|
|
|
| 22 |
|
Request for Reimelt
tech. to help with former probs. |
8-Oct |
Not
Implemented |
|
|
|
|
|
|
|
Week of October 12th |
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
| 23 |
|
Circulate water through choc line. |
15-Oct |
Not implemented |
|
|
|
|
|
| s |
s |
Limiting rework to 45
lbs per bucket |
15-Oct |
Implemented |
|
|
|
|
|
| 25 |
|
Track light and heavy
kick offs on SIG's |
15-Oct |
Implemented |
|
|
|
|
|
| s |
s |
Additional E-stop on
shrink wrap |
15-Oct |
Implemented |
|
|
|
|
|
| 27 |
|
Programming preset
line speeds on Guillotine panel |
16-Oct |
Implemented |
|
|
|
|
|
|
| s |
s |
Safety guard on
backside of packing conveyor |
16-Oct |
Implemented |
|
|
|
|
|
|
|
Week of October 19th |
|
|
|
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
|
|
|
| 29 |
|
Replace Boiler warning Light |
21-Oct |
Implemented |
|
|
|
|
|
|
|
|
| 30 |
s |
Ladder over lidder
area for easy access |
21-Oct |
In Process |
Cruz designing |
|
29-Jul |
|
|
|
|
|
| 31 |
|
More rapid feedback
on schedule changes |
21-Oct |
Implemented |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Week of October 26th |
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
| 32 |
|
RJR Sticker on inside of roll |
27-Oct |
Implemented |
|
|
|
|
|
| 33 |
|
Train withg Larry on
line 1 Lidder |
27-Oct |
Implemented |
|
|
|
|
|
| s |
s |
Go over safety with
temporaries |
27-Oct |
Implemented |
|
|
|
|
|
| 35 |
|
Use time on Markems
vs. clock on wall to note problems |
27-Oct |
Implemented |
|
|
|
|
|
|
|
|
| 36 |
|
Temporary buddy
system |
27-Oct |
Implemented |
|
|
|
|
|
|
|
|
| 37 |
|
Remove Lidder doors
and replace with a light curtain |
27-Oct |
Not Implemented |
|
|
|
|
|
|
|
|
| 38 |
|
Labels on new equip.
valves in kitchen |
27-Oct |
Implemented |
|
|
|
|
|
|
|
|
| 39 |
|
Book shelf or files
in kitchen |
27-Oct |
Implemented |
|
|
|
|
|
|
|
|
| 40 |
|
Cover over
checkweighers for choc. Chips |
28-Oct |
Not Implemented |
|
|
|
|
|
|
|
|
| 41 |
|
Train temporaries on
quality and safety week of minis |
28-Oct |
Implemented |
|
|
|
|
|
|
|
|
| 42 |
|
Sensors in Silos to
monitor ingredient levels |
28-Oct |
Not
Implemented |
|
|
|
|
|
|
|
|
|
|
Week of November 2nd |
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
| s |
s |
New hoses for Graco pumps to pump
butters in kitchen |
3-Nov |
Implemented |
|
|
|
|
|
| 44 |
|
Datecode board for
the line |
2-Nov |
Implemented |
|
|
|
|
|
| 45 |
|
Communication w/
maint. & operators w/ work on weekends |
2-Nov |
Implemented |
|
|
|
|
|
| 46 |
|
Clear plastic on
preblend tube on operators side |
2-Nov |
Not Implemented |
|
|
|
|
|
| 47 |
|
Plasic cover over
codos so dries don't build up on edge |
2-Nov |
Implemented |
Waiting For rework
Grinder |
|
|
June |
|
| 48 |
|
Clear shoot for fruit
at codos |
2-Nov |
Implemented |
|
|
|
|
|
| 49 |
|
Put guard on E-line
packaging table so bars don't fall off |
5-Nov |
Implemented |
|
|
|
|
|
| 50 |
|
Changeovers try not
to run choc the first day |
3-Nov |
Implemented |
|
|
|
|
|
|
|
Week of November 9th |
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
| 51 |
|
2" and 1 1/2" teflon tri-clamp gaskets |
9-Nov |
Implemented |
|
|
|
|
|
| 52 |
|
Alternative method to
clean circular knife so line doesn't stop |
10-Nov |
Implemented |
|
|
|
|
|
| 53 |
|
More Microwaves in
the break room ( Morale Impovement ) |
10-Nov |
Implemented |
|
|
|
|
|
| 54 |
|
Chilled water
dispender down by the SIG's |
10-Nov |
Implemented |
|
|
|
|
|
| 55 |
|
Wash tub basin/ Sink
on Codos platform |
11-Nov |
Implemented |
|
|
|
March |
|
| 56 |
|
Scoop for glue at
lidder |
11-Nov |
Implemented |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Week of November 16th |
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
| 57 |
|
Feed pump Leaking |
16-Nov |
Implemented |
|
|
|
|
|
|
|
|
| s |
s |
Pulley system/hoist
for Graco pumps |
16-Nov |
Implemented |
|
|
|
|
|
| 59 |
|
Wrapper Quality board |
17-Nov |
Implemented |
|
|
|
|
|
| s |
s |
Clarification of
first responder roles/limitations |
17-Nov |
Implemented |
|
|
|
|
|
| 61 |
|
More rework
buckets/eliminate taping |
17-Nov |
Not Implemented |
|
|
|
|
|
| 62 |
|
Temp issues staffing/training |
17-Nov |
Implemented |
|
|
|
|
|
|
|
|
| s |
s |
Window in doors |
17-Nov |
Implemented |
|
|
|
|
|
|
|
|
| 64 |
|
More bowls and
spatulas in kitchen |
17-Nov |
Implemented |
|
|
|
|
|
|
|
|
|
|
Week of November 23th |
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
| 65 |
|
Need more Tape guns |
23-Nov |
Implemented |
|
|
|
|
|
| s |
s |
Insulate binder pipe
going into codos |
23-Nov |
Implemented |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Week of November 30th |
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
| 67 |
|
Feed Pump Leaking |
1-Dec |
Implemented |
|
|
|
|
|
| 68 |
|
HFCS tempering units
leaking |
1-Dec |
Implemented |
|
|
|
|
|
| 69 |
|
Be gentle with break
arm on wrappers |
2-Dec |
Implemented |
|
|
|
|
|
| 70 |
|
Codos safety switch
needs a guard |
3-Dec |
Implemented |
|
|
|
|
|
| s |
s |
Headset with a mic in
it for hearing protection |
3-Dec |
Implemented |
|
|
|
|
|
| 72 |
|
Request for 19 "
shrink wrap vs. 18 1/2 seal quality |
4-Dec |
Implemented |
|
|
|
|
|
|
|
Week of December 7th |
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
| 73 |
|
Minimize tunnel belt speed
variations. |
4-Dec |
Implemented |
|
|
|
|
|
| 74 |
|
Re-evaluate cleaning
of kitchen lines |
9-Dec |
Implemented |
|
|
|
|
|
| s |
s |
Fruit pallet being
stacked to high |
10-Dec |
Implemented |
|
|
|
|
|
| 76 |
|
Product coming out of
former w/heavy center light edges |
10-Dec |
Implemented |
|
|
|
|
|
|
|
Week of January 11th |
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
| 77 |
|
Plastic covers on Codos pendant
handles |
12-Jan |
Implemented |
|
Renae |
|
|
|
|
|
| 80 |
|
System for restarting
packing trables |
12-Jan |
Implemented |
|
Steve |
|
|
|
| 81 |
|
Need 2 air hoses for
kitchen |
12-Jan |
Implemented |
|
Everett |
|
April |
|
| 82 |
|
Handle on backside of
guillotine for anvil |
13-Jan |
Implemented |
|
Dale |
|
|
|
| 83 |
|
Intermediate buffer
pump leaking |
13-Jan |
Implemented |
|
Everett |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Week of January 18th |
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
| 84 |
|
Level Probe in butter vessels |
19-Jan |
In Process |
Work order issued |
Renae |
|
|
|
| 85 |
|
Wire brushes and
scrapers |
19-Jan |
Implemented |
|
Cecilia |
|
|
|
| 86 |
|
Counter on Doboy for
changeovers |
21-Jan |
Implemented |
|
Ron |
|
|
|
| 87 |
|
Turn Checkweigher
around |
21-Jan |
Implemented |
|
Cecilia |
|
|
|
| 88 |
|
Assign tasks to
temps/best fit |
24-Jan |
Not
implemented |
|
Temporary |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Week of January 25th |
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
| 89 |
|
Back Packing table on "G"
Lilne too high |
25-Jan |
Implemented |
|
Temporary |
|
|
|
| 90 |
|
Change e and f metal
detector belts |
26-Jan |
Implemented |
|
Heidi |
|
|
|
| 91 |
|
Rails for gate near g
line |
26-Jan |
Implemented |
|
Steve |
|
|
|
| 92 |
|
110 outlet by
shrinkwrap |
26-Jan |
Implemented |
|
Cecilia |
|
|
|
| 93 |
|
Alarm and light at
lidder |
27-Jan |
Implemented |
|
Steve |
|
|
|
| 94 |
|
Air hose at lidder |
27-Jan |
Implemented |
|
Frank |
|
|
|
| 95 |
|
E-stop cord on
packing table tucked into plastic |
28-Jan |
Implemented |
|
Temporary |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Week of February 1st |
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
| 96 |
|
Check weigher screen turned around |
4-Feb |
Implemented |
|
Cecilia |
|
|
|
| 97 |
|
Need rail holder pins
before shrink wrap |
4-Feb |
Implemented |
|
Cecilia |
|
|
|
| 98 |
|
Table for
checkweigher |
4-Feb |
Implemented |
Cruz building |
? |
|
June |
|
| 99 |
|
Need Calculators at
shrink and spy |
4-Feb |
Implemented |
|
Cecilia |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Week of February 8th |
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
| |
|
|
|
|
|
|
|
|
|
|
|
Week of February 15th |
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
|
| 100 |
|
Peanut Oil Labeling |
16-Feb |
Implemented |
|
Renae |
|
March |
|
| 101 |
|
Screen over ribbon
blender |
16-Feb |
Implemented |
Work Order Issued |
Donny |
|
July |
|
|
| 102 |
|
Remove Metal Plate
near doboy |
16-Feb |
Implemented |
|
Cecilia |
|
|
|
| 103 |
|
Downtime Logsheets fo
r lidder and shrink |
17-Feb |
Implemented |
|
? |
|
|
|
| |
|
Week of February 22nd |
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
| s |
s |
Ladder Over Sped Up conveyer |
23-Feb |
Implemented |
|
Heidi |
|
March |
|
| 105 |
|
Way to get excess
honey out of barrell |
23-Feb |
Implemented |
|
Craig D. |
|
March |
|
|
|
Week of March 1st |
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
| 106 |
|
Tool system at SIG's |
1-Mar |
Implemented |
Petra/Hung |
? |
|
August |
|
| 107 |
|
Eliminate Fruit Flys
in Kitchen |
1-Mar |
Implemented |
|
Renae |
|
March |
|
| s |
s |
Caution: Hot H2O at
sink |
1-Mar |
Implemented |
|
? |
|
March |
|
| s |
s |
Go Over Safety at
case packer |
1-Mar |
Implemented |
|
Cecilia |
|
March |
|
| 110 |
|
Back Up for spy
computer @ Power Loss |
1-Mar |
Not Implemented |
|
? |
|
|
|
| 111 |
|
Visual and audible
alarm @ checkweigher |
1-Mar |
Implemented |
|
? |
|
March |
|
| s |
s |
Safety @ shrink wrap
heat tunnel |
1-Mar |
Implemented |
|
Cecilia |
|
March |
|
| 113 |
|
Cabinet to organize
lidder area |
2-Mar |
Implemented |
|
Steve |
|
April |
|
| 114 |
|
G-Line Metal detector
loose photo eye |
3-Mar |
Implemented |
|
? |
|
March |
|
| 115 |
|
Determine overweight
cause from formerand Guill |
3-Mar |
Implemented |
|
Sone |
|
April |
|
| s |
s |
Eliminate trip hazard
near former drain |
4-Mar |
Implemented |
|
Rob |
|
March |
|
| 117 |
|
Programming issues @
SIG's with registration |
4-Mar |
Implemented |
|
Heidi |
|
March |
|
| 118 |
|
Visual and audible
alarm @ Shrink wrap |
4-Mar |
Implemented |
|
Donny |
|
May |
|
| s |
s |
Pinch point stickers
@ squeeze clamps |
4-Mar |
Implemented |
|
Donny |
|
March |
|
| 120 |
|
Fix leaking blueberry
fill tube |
4-Mar |
Implemented |
|
Everett |
|
April |
|
|
|
| 121 |
|
Have spy put up
hourly numbers |
4-Mar |
Implemented |
|
Ron |
|
March |
|
| 122 |
|
Almond,Pbutter
controls @ Codos |
4-Mar |
In Process |
Work Order Issued |
? |
|
|
|
| 123 |
|
Better communication
of OT ,late running of line |
4-Mar |
Implemented |
|
Brad V. |
|
March |
|
| 124 |
|
chart team Morale vs.
efficiency (correlation0 |
4-Mar |
Not Implemented |
|
Brad V. |
|
|
|
| 125 |
|
Address steam issues,
so cooker can keep up |
4-Mar |
Implemented |
|
Donna |
|
March |
|
| 126 |
|
Optimize existing
lidders or get an additional |
4-Mar |
Implemented |
|
Donna |
|
March |
|
| 127 |
|
Bring back a morale
slice team |
4-Mar |
Implemented |
|
Donna |
|
May |
|
| s |
s |
Arm/back braces for
stacker |
4-Mar |
In Process |
Ordering |
Donna |
|
|
|
| s |
s |
Safer way to clear
circ knife product jams |
4-Mar |
In
Process |
come up with material
to use |
Donna |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Week of March 8th |
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
| 130 |
|
Sticks @ Guillotine for clearing
Product |
8-Mar |
Implemented |
|
Dale |
|
March |
|
| 131 |
|
Cut out on Circ
Kinife lid to ease removal of product |
8-Mar |
Implemented |
|
Dale |
|
April |
|
| 132 |
|
Better stirring
mechanism on slurry buffer |
8-Mar |
Implemented |
|
Corey |
|
March |
|
| 133 |
|
Air hose and outlet
at Case packer |
8-Mar |
Implemented |
|
Cecilia |
|
May |
|
| 134 |
|
Adding Machine at
codos |
8-Mar |
Implemented |
|
Hung |
|
March |
|
| 135 |
|
#'s labeled on SIG
Panels that correspond w/alarms |
8-Mar |
Implemented |
|
Hung |
|
April |
|
| 136 |
|
Planner/binder for
all employees to track info. |
8-Mar |
Implemented |
|
Sanit |
|
April |
|
| 137 |
|
Track delivery by
each station |
8-Mar |
Implemented |
|
Seth |
|
April |
|
| 138 |
|
Fix leaking pressure
washers |
8-Mar |
Implemented |
|
Rosendo |
|
April |
|
|
| 139 |
|
Order tarps |
8-Mar |
Implemented |
|
Sanit |
|
April |
|
| 140 |
|
Catch pan under
ladder over speed up |
8-Mar |
Implemented |
|
Sone |
|
March |
|
| 141 |
|
eliminating all the
cigarette butts outside |
8-Mar |
Implemented |
|
Sone |
|
May |
|
| 142 |
|
Better dispenser for
hairnets, lot of hairnets on floor |
8-Mar |
Implemented |
|
Sone |
|
May |
|
| 143 |
|
Scraper on inside
roller of retracting belt at Codos |
8-Mar |
Implemented |
Work order issued |
Donny |
|
July |
|
| s |
s |
Full length fatigue
mat at guillotine |
8-Mar |
Implemented |
|
Petra |
|
March |
|
| 145 |
|
Create Stations as in
Tri-Z |
9-Mar |
Not Implemented |
|
Jackie |
|
|
|
| 146 |
|
Assign Ishida/Markem
to someone |
9-Mar |
Implemented |
|
Jackie |
|
June |
|
| 147 |
|
Individual QCD charts
for each station |
9-Mar |
Not Implemented |
|
Roy |
|
|
|
| 148 |
|
Memo of QCD info to
route to those that can't attend |
9-Mar |
Implemented |
|
Heidi |
|
March |
|
| 149 |
|
Seal Unfinished so it
lasts longer |
9-Mar |
In Process |
Ron Yong working
on |
Ron |
|
|
|
| 150 |
|
Raised Border around
former |
9-Mar |
Implemented |
|
Donny |
|
|
|
| 151 |
|
Secure rework slide
to codos |
9-Mar |
Not Implemented |
|
Temporary |
|
|
|
| 152 |
|
Stool to stand on at
codos to add rework |
9-Mar |
Not Implemented |
|
Heidi |
|
|
|
|
| s |
s |
Move gate on codos
platform |
10-Mar |
Not Implemented |
wating to see ramp or
lift inst |
Rosendo |
|
|
|
| 154 |
|
check adjustmetnt of
Sapal scrapers |
10-Mar |
Not Implemented |
|
Juan L |
|
|
|
| 155 |
|
Diff process to clean
hard to reach sig rollers |
10-Mar |
In Process |
Making scrapers to
reach |
Seth |
|
|
|
| 156 |
|
Increase hot H2O in
the washroom |
10-Mar |
Implemented |
|
Rosendo |
|
|
|
| 157 |
|
Different gloves for
sanitation to handle equip. |
10-Mar |
Implemented |
received 2 diff kind |
Rosendo |
|
|
|
| 158 |
|
Curtain infront of
high bar buckets,eliminate foreign mat. |
10-Mar |
Implemented |
|
Heidi |
|
May |
|
| 159 |
|
Program lidders to
optimal functioning |
11-Mar |
Implemented |
|
Frank |
|
April |
|
| 160 |
|
Start up button for
shrink at case packer |
11-Mar |
Implemented |
|
Ron |
|
March |
|
| 161 |
|
G Line needs a metal
detector bucket |
11-Mar |
Implemented |
|
Heidi |
|
June |
|
| 162 |
|
Fix Leaking Slurry
Pump |
11-Mar |
Implemented |
|
Rosendo |
|
March |
|
| s |
s |
Latch on top of
slurry buffer to hold up lid. |
11-Mar |
Implemented |
|
Rob H. |
|
March |
|
| 164 |
|
Seal Codos insert, no
water behind insert |
11-Mar |
In
Process |
X-Mas Project |
Rob H. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Week of March 15th |
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
| 165 |
|
Additional help ( temp.) |
15-Mar |
Not Implemented |
|
Rosendo |
|
|
|
| 166 |
|
Flow meter at the
codos |
16-Mar |
Implemented |
w/o issued est. comp
8-31 |
Corey |
6-Mar |
July |
|
| 167 |
|
Connect datahighway
from terbraak to codos |
16-Mar |
In Process |
roger in process |
Rob H. |
|
|
|
| 168 |
|
Leave a gap between
the two flaps on cases |
16-Mar |
Implemented |
|
Cecilia |
|
May |
|
| 169 |
|
Stronger retract
lever on oscillating belt |
16-Mar |
Implemented |
|
Renae |
|
|
|
| 170 |
|
Better traffic
control on lidder outfeed |
16-Mar |
Implemented |
|
Frank |
|
April |
|
| 171 |
|
Cold water in
equalizer roller |
16-Mar |
In Process |
Work order issued |
Renae |
14-Aug |
|
|
| s |
s |
fatigue mats at SIG'S |
16-Mar |
Implemented |
Mike Ordered |
Jackie |
|
June |
|
| 173 |
|
Modify choc tank to
ease cleaning |
16-Mar |
Implemented |
|
Seth |
|
|
|
| 174 |
|
develop a customer
compliment form for QCD |
16-Mar |
Implemented |
|
Seth |
|
April |
|
| s |
s |
Knee pads fo rthe
case packer |
16-Mar |
Implemented |
|
Cecilia |
|
April |
|
| 176 |
|
Towel dispenser at
codos platform |
17-Mar |
Implemented |
w/o issued |
Ron |
10-Aug |
July |
|
| 177 |
|
Brush for rework
buckets |
17-Mar |
Implemented |
|
Cecilia |
|
April |
|
| s |
s |
warning sign at case
packer to shut off glue |
17-Mar |
Implemented |
|
Ron |
|
May |
|
| 179 |
|
Preflight on lidders
run retails through |
17-Mar |
Not Implemented |
|
Ron |
|
|
|
| 180 |
|
replace bolt on
Fanner that is used to rotate belt |
17-Mar |
Implemented |
|
Boon |
|
April |
|
| 181 |
|
longer sticks at
guillotine |
17-Mar |
Implemented |
|
Juan L |
|
March |
|
| 182 |
|
sear belt edges to
reduce belt strings |
17-Mar |
Implemented |
|
Jackie |
|
March |
|
| 183 |
|
Adjust alarm at
lidder so it only goes off when down |
18-Mar |
Implemented |
W/O issued, est
comp.5-10 |
Roy |
1245 |
July |
|
| 184 |
|
Reduce former weight
variations form row 1 to 17 |
18-Mar |
Implemented |
|
Jackie |
|
April |
|
| 185 |
|
Request for more
interesting training sessions |
18-Mar |
Implemented |
|
Team |
|
May |
|
| 186 |
|
Need to have the
former corrected so it sheets even |
18-Mar |
Implemented |
|
Jackie |
|
April |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Week of March 22nd |
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
| 187 |
|
Connect shrink and case packer to go
down |
22-Mar |
Implemented |
|
Ron |
|
March |
|
| 188 |
|
Template at Case
maker for cases |
22-Mar |
In
Process |
Work order issued |
Jackie |
|
|
|
| s |
s |
Taller safer ladder at Former |
22-Mar |
Implemented |
|
Renae |
|
May |
|
| 190 |
|
Redo line out of intermediate buffer, flowrates |
23-Mar |
Implemented |
Work order issued |
Dale |
|
July |
|
|
|
Week of April 5th |
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
| 191 |
|
Double Sided tape and
markem wipes |
4-Apr |
Implemented |
|
Jackie |
|
May |
|
|
|
|
| 192 |
|
Cross training chart |
6-Apr |
Implemented |
In green Room |
Hung |
|
May |
|
|
|
|
| 193 |
|
Receivers on packing
tables |
8-Apr |
In Process |
Work Order Issued |
Shaun |
|
|
|
|
|
|
| 194 |
|
Light over fruit
platform |
9-Apr |
Implemented |
|
Temporary |
|
|
|
|
|
|
| 195 |
|
Beacon on rework
grinder to indicate line stop |
9-Apr |
Implemented |
Work Order Issued |
Corey |
|
June |
|
|
|
|
| s |
s |
Tool to unclog Codos
jams |
9-Apr |
Implemented |
|
Corey |
|
May |
|
|
|
|
| 197 |
|
Roller prior to Circ.
Knife to reduce backups |
9-Apr |
In Process |
Work Order Issued |
Donna |
|
|
|
|
|
|
| 198 |
|
QA Audit rotation
list |
9-Apr |
Implemented |
|
Hung |
|
April |
|
|
|
|
| 199 |
|
Water Proof The
platform |
7-Apr |
Implemented |
In progress by
contractors |
Seth |
|
|
|
|
|
|
| 200 |
|
CIP Lines added to slurry tank |
7-Apr |
Implemented |
In progress by contractors |
Seth |
|
|
|
|
|
|
| 201 |
|
Better quality insulated water
nozzles |
7-Apr |
Implemented |
On order, wainting form Lab Safety
and grainger |
Juan L |
|
July |
|
|
|
|
| 202 |
|
Oil insulate Choc.Recirc line. |
7-Apr |
Implemented |
Used water jacketed line |
Rosendo |
|
June |
|
|
|
|
| 203 |
|
Set screw installed on Sapal storage
belt |
9-Apr |
Not Implemented |
|
Seth |
|
|
|
|
|
|
| 204 |
|
Catch pan or buckets under g-line |
9-Apr |
Implemented |
Installed slide and buckets |
Juan L |
|
|
|
|
|
|
| s |
s |
Cover screws on packing tables |
9-Apr |
Implemented |
|
Temporary |
|
May |
|
|
|
|
|
|
Week of April 19th |
|
|
|
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
|
|
|
| 206 |
|
Move check weigher after lidders |
20-Apr |
In
Process |
Cruz analyzing |
Cruson |
|
|
|
|
|
|
| 207 |
|
Cart for Mini bar circ. Knife. |
20-Apr |
In Process |
Will be done if we do mini again |
Boon |
|
|
|
|
|
|
| 208 |
|
Ultra sonic wash system for circ
knife |
20-Apr |
Not Implemented |
Could not find one for our appl. |
Gary Vw |
|
|
|
|
|
|
| 209 |
|
Wash system for fanner |
20-Apr |
In Process |
Juan A workikng on now |
Boon |
|
|
|
|
|
|
| 210 |
|
Need metal buckets in
kitchen |
21-Apr |
Implemented |
|
Everett |
|
May |
|
|
|
|
| 211 |
|
Test retention sample
of bars with sugar vs. cane juice |
21-Apr |
Implemented |
|
Renae |
|
May |
|
|
|
|
| 212 |
|
DPS Binder in the
green room |
21-Apr |
Implemented |
|
Dale |
|
|
|
|
|
|
| 213 |
|
Sticker
identification for rework at guillotine |
21-Apr |
Implemented |
Designing spy sheet |
Dale |
|
July |
|
|
|
|
| 214 |
|
Separate
formerarea/Guillotine on e-stops for clean up |
21-Apr |
Implemented |
Work Order Issued |
Boon |
|
June |
|
|
|
|
| 215 |
|
Wider anvil on the
Guillotine |
23-Apr |
Not Implemented |
|
Dale |
|
|
|
|
|
|
| 216 |
|
Channels for fanner
wheels to keep fanner in place |
23-Apr |
Implemented |
|
Dale |
|
May |
|
|
|
|
| s |
s |
Install step and
modify rail on platform |
23-Apr |
Implemented |
Work Order Issued |
Seth |
|
June |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Week of May 3rd |
|
|
|
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
|
|
|
| 218 |
|
Training on how to write DPS' |
3-May |
In Process |
Training in phases |
Brad V. |
|
|
|
|
|
|
| 219 |
|
Prevent operator from breaking up
cane juice |
3-May |
In Process |
Level 3 |
Renae |
|
|
|
|
|
|
| 220 |
|
E-stop for ter Braak 3 away from
cooker |
3-May |
In Process |
Work Order Issued |
Renae |
|
|
|
|
|
|
| 221 |
|
Kitchen H2O too hot steam variations |
4-May |
In Process |
Work Order Issued |
Carlos |
|
|
|
|
|
|
| 222 |
|
Adjust Markem Eye location after
retail box markem. |
4-May |
Not Implemented |
|
Cecilia |
|
|
|
|
|
|
| s |
s |
Mesh around fruit platform rails,
eliminate falling objects |
4-May |
Implemented |
|
Donny |
|
May |
|
|
|
|
| 224 |
|
Increase communication around
shutdown times |
4-May |
Implemented |
|
Donna |
|
June |
|
|
|
|
| 225 |
|
Method to calculate levels of
ingredients |
4-May |
Implemented |
|
|
|
June |
|
|
|
|
| 226 |
|
Caramix Valve leaking |
4-May |
Implemented |
|
Everett |
|
May |
|
|
|
|
| 227 |
|
Fix tear in cooling
tunnel |
5-May |
Implemented |
Work Order Issued |
Donny |
|
June |
|
|
|
|
| s |
s |
Switch to shut off
oscillating belt at former |
5-May |
Implemented |
|
Donny |
|
May |
|
|
|
|
| 229 |
|
3 Safety check items
for every morning for Safety team |
5-May |
Implemented |
|
Steve M. |
|
May |
|
|
|
|
| 230 |
|
Back Up static
mixers |
5-May |
Implemented |
completed |
Juan L |
|
June |
|
|
|
|
| 231 |
|
Hang water hoses
overhead , so they are not a trip hazard. |
5-May |
In Process |
Work Order Issued |
Gary V. |
|
|
|
|
|
|
| 232 |
|
Cart For rework
bags,similar to line 1 |
6-May |
In Process |
Work Order Issued |
Brad H. |
|
|
|
|
|
|
| 233 |
|
Easy way to turn on
agitator for butter/points |
6-May |
Implemented |
|
Seth |
|
June |
|
|
|
|
| 234 |
|
PM for rollers on
line, bearings |
6-May |
Not
Implemented |
|
Juan L |
|
|
|
|
|
|
| 235 |
|
Softer type of
material to make guillotine paddle out of |
6-May |
Not Implemented |
Need to come up with mater |
Boon |
|
|
|
|
|
|
| 236 |
|
Move ladder over bar
aligner |
6-May |
Implemented |
|
Boon |
|
May |
|
|
|
|
| 237 |
|
Get Soy Protein in super sacks |
6-May |
Implemented |
|
Greg H. |
|
May |
|
|
|
|
| 238 |
|
Computerized picklist for ingredients |
6-May |
Implemented |
|
Greg H. |
|
May |
|
|
|
|
| 239 |
|
Scale to weigh super sacks to check
supplier weight |
6-May |
Implemented |
|
Greg H. |
|
May |
|
|
|
|
| 240 |
|
Physical way to measure contents of
Silos |
6-May |
Implemented |
|
Greg H. |
|
May |
|
|
|
|
|
|
Week of May10th |
|
|
|
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
|
|
|
| 241 |
|
Install a new guillotine knife |
10-May |
Implemented |
|
Hung |
|
May |
|
|
|
|
| 242 |
|
Caramix panel won't open with key |
11-May |
Implemented |
|
Everett |
|
|
|
|
|
|
| 243 |
|
Someone to observe line and isolate
problem areas |
12-May |
In process |
6 month timeframe |
Ron |
|
|
|
|
|
|
| 244 |
|
Request for hangers in kitchen |
13-May |
In Process |
On Order |
Everett |
|
|
|
|
|
|
| 245 |
|
Metal piece to mount towel dispenser
to |
12-May |
Implemented |
Work Order Issued |
Steve T. |
1684 |
July |
|
|
|
|
| 246 |
|
Rubber Glove dispensers |
13-May |
Implemented |
|
Steve T. |
|
June |
|
|
|
|
|
|
Week of May17th |
|
|
|
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Opened |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
|
|
|
| 247 |
|
Machine component on lidder to press
equaly on flap |
17-May |
In Process |
W/O Issued est comp.5-22 |
Steve M. |
1316 |
|
|
|
|
|
| 248 |
|
Need better control of the discharge
belt speed |
19-May |
Implemented |
|
Corey |
|
May |
|
|
|
|
| 249 |
s |
Fatigue mats at all standing
locations |
19-May |
Implemented |
On Order |
|
|
June |
|
|
|
|
| 250 |
|
Coveralls for bag dump operator |
20-May |
Implemented |
|
Adnan |
|
June |
|
|
|
|
| 251 |
s |
Safety point during production
downtime maintenance |
20-May |
Implemented |
|
Everett |
|
June |
|
|
|
|
| 252 |
|
Disable front carriage on lidders |
20-May |
In
Process |
W/O Issued est comp.5-22 |
Dale |
1673 |
|
|
|
|
|
|
|
Week Of May 24th |
|
|
|
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Openend |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
|
|
|
| 253 |
|
Window in Syrup room door |
24-May |
Implemented |
Nik putting in peep hole |
Renae |
|
July |
|
|
|
|
| 254 |
s |
Perform for the plant
to drink during summer months |
24-May |
Implemented |
Jay George looking
into it |
|
|
July |
|
|
|
|
| 255 |
|
Repair/Replace eye on
video jet |
25-May |
Implemented |
Work Order Issued |
Cecilia |
|
|
|
|
|
|
| 256 |
|
Change the wheels on
the COP Tank, more maneuvarable |
25-May |
In Process |
Work Order Issued |
Renae |
|
|
|
|
|
|
| 257 |
|
Level Probes in
flavor tanks |
25-May |
In Process |
WOI to evaluate cost |
Renae |
|
|
|
|
|
|
| 258 |
|
More flexicon hoses,
stainless braided not flexible enough |
25-May |
Implemented |
Work Order Issued |
Renae |
|
June |
|
|
|
|
|
|
Week Of June 1st |
|
|
|
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Openend |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
|
|
|
| 259 |
s |
Use a safety Harness when changing
filters |
2-Jun |
|
|
Steve M. |
|
|
|
|
|
|
| 260 |
|
Re-install fruit gate |
2-Jun |
Implemented |
|
Ron |
|
July |
|
|
|
|
| s |
s |
Need taller safer
ladder at doboy |
2-Jun |
Implemented |
|
Ron |
|
July |
|
|
|
|
| 262 |
|
Need two long push ,
pull sticks at lidder |
2-Jun |
|
|
Dale |
|
|
|
|
|
|
| s |
s |
Need a safer way to
load ingredients into small bagdump |
4-Jun |
In Process |
Vendor sending 50lbs
vs 1oo lbs |
Sone |
|
|
|
|
|
|
| 264 |
|
Hoist control for
bagdump not functioining |
4-Jun |
Implemented |
Changed contact block |
Greg H |
|
June |
|
|
|
|
| 265 |
|
Install outlet by bagdump for
computer |
4-Jun |
Implemented |
Ben From Tri-State |
Greg H |
|
June |
|
|
|
|
| 266 |
|
Hoses under big and small bag dump |
4-Jun |
Implemented |
replaced with new hoses |
Greg H |
|
June |
|
|
|
|
| 267 |
|
Fix vitamin room automatic door |
4-Jun |
Implemented |
|
Greg H |
|
June |
|
|
|
|
| 268 |
|
Fine sifter leaking |
4-Jun |
Implemented |
|
Greg H |
|
June |
|
|
|
|
| 269 |
|
Remove sink in bag dump room |
4-Jun |
Implemented |
|
Greg H |
|
June |
|
|
|
|
| 270 |
|
Alarm does not work for nfdm silo |
4-Jun |
Implemented |
|
Greg H |
|
June |
|
|
|
|
| 271 |
|
Repair or replace valves for CIP
system above mixers |
4-Jun |
Implemented |
|
Greg H |
|
June |
|
|
|
|
| 272 |
|
Blower 1002 leaking oil |
4-Jun |
Implemented |
|
Greg H |
|
June |
|
|
|
|
| 273 |
|
Leak on floor near 2100/2200 |
4-Jun |
Implemented |
|
Greg H |
|
June |
|
|
|
|
|
|
Week Of June 7th |
|
|
|
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Openend |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
|
|
|
| 274 |
|
Check on static mixers , build up |
7-Jun |
Implemented |
|
Renae |
|
June |
|
|
|
|
| 275 |
|
Adjacent lot into a
cross training circuit |
7-Jun |
In Process |
Committee looking at
ideas |
Seth |
|
|
|
|
|
|
| 276 |
|
Non stick for the
check weighers |
7-Jun |
|
|
Steve |
|
|
|
|
|
|
| 277 |
s |
Step Stool for the
guillotine |
7-Jun |
|
|
Hung |
|
|
|
|
|
|
| 278 |
|
Quick disconnect for
sensor brackets transverse tables (sigs) |
7-Jun |
In Process |
On order by maint |
Juan L |
|
|
|
|
|
|
| 279 |
|
Creeper to rem and
install rollers under cooling tunnel |
7-Jun |
In Process |
need to reorder |
Chris H |
|
|
|
|
|
|
| 280 |
|
Fix lights on metal detector lamps |
8-Jun |
Implemented |
|
Steve M |
|
June |
|
|
|
|
| 281 |
|
Rotate Guillotine position every 4
hours, to repetitive |
8-Jun |
Implemented |
Extra spy helping |
Stephanie |
|
July |
|
|
|
|
| s |
s |
face Shield for grinder operators |
8-Jun |
Implemented |
Ordered |
|
|
June |
|
|
|
|
| s |
s |
Cart to assist with removal of heavy
rollers on line area |
2-Jun |
Implemented |
|
Boon |
|
June |
|
|
|
|
| 284 |
|
Mobile rack system to transport and
wash rollers on line for sanit |
3-Jun |
In Process |
|
Craig D |
|
|
|
|
|
|
| s |
s |
Hoist for butter pump and long scoop
for almond butter |
8-Jun |
In Process |
|
Corey |
|
|
|
|
|
|
| 286 |
|
Install ditch in floor from washrm to
drains for better drainage |
8-Jun |
In Process |
Work Order Issued |
Seth |
|
|
|
|
|
|
| 287 |
s |
Hydraulic lift to take codos mixer on
and off platform |
8-Jun |
In Process |
May use ramp, on hold |
Rosendo |
|
|
|
|
|
|
| 288 |
s |
Pistol grip air nozzles for better
ergonomics on wrist |
8-Jun |
In Process |
Chuck has on order |
Cheryl |
|
|
|
|
|
|
| 289 |
|
Key control cabinent for control of
keys |
8-Jun |
Implemented |
Mounted on wall |
Boon |
|
|
|
|
|
|
| 291 |
|
Utilize existing 5 gallon butter
buckers for rework |
8-Jun |
Not Implemented |
Tried before, not big enough |
Seth |
|
|
|
|
|
|
| 290 |
s |
Cages to mount to pallets to haul
trash, cardboard |
8-Jun |
Implemented |
will also order more |
Boon |
|
|
|
|
|
|
| 292 |
|
Insert access holes in both sides of
fanner to clean inside |
8-Jun |
Not Implemented |
will not go all the way thru |
Boon |
|
|
|
|
|
|
| 293 |
s |
Long rubber aprons to use in wet mix
area when cleaning |
8-Jun |
Implemented |
ordered |
Rosendo |
|
June |
|
|
|
|
| 294 |
|
Move the equipment from line 1 Dough
feeder to a less visible area |
10-Jun |
Implemented |
|
Seth |
|
15-Jul |
|
|
|
|
| 295 |
|
Solution to keep ZGL guiderails off
of belts |
10-Jun |
Implemented |
|
Hung |
|
June |
|
|
|
|
| 296 |
|
Modify top lids on Codos mixer to
stay open (won't slam shut) |
10-Jun |
Implemented |
Work Order Issued |
Rosendo |
|
|
|
|
|
|
| 297 |
|
Add a column to computer sheet to log
rework reasons |
10-Jun |
Implemented |
Building sheet |
Donna |
|
July |
|
|
|
|
| 298 |
|
Easier way to discard wet/dry product
from codos |
10-Jun |
|
|
Hung/Donny |
|
|
|
|
|
|
| 299 |
|
Easier way to get almond butter out of barrels when at the
bottom |
10-Jun |
Implemented |
|
Hung/Donny |
|
June |
|
|
|
|
| 300 |
|
Extended sensor cable F line laydown
table (too short) |
10-Jun |
Implemented |
WO issued, on order, out of stk |
Juan L |
|
July |
|
|
|
|
|
|
Week Of June 14th |
|
|
|
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Openend |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
|
|
|
| 301 |
|
Different/replacement scissors for
bag dump |
14-Jun |
|
|
Stve M. |
|
|
|
|
|
|
| 302 |
|
Do a bucket shuffle
rather thatn changing liners |
16-Jun |
Implemented |
|
Tore |
|
June |
|
|
|
|
| 303 |
|
Table fo r
checkweigher |
16-Jun |
Implemented |
|
|
|
June |
|
|
|
|
| 304 |
|
Beacon to indicate
line stop at quadro |
16-Jun |
Implemented |
|
|
|
June |
|
|
|
|
| 305 |
|
Mirror over former |
16-Jun |
Implemented |
|
|
|
June |
|
|
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Week Of June 21st |
|
|
|
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Openend |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
|
|
|
| 306 |
|
Install a removeable door on cocoa
auger pipe |
21-Jun |
In
Process |
Work order issued |
Harshman |
|
|
|
|
|
|
| 307 |
|
Need to realign the
sugar auger |
21-Jun |
Implemented |
w/o issued est comp.6-28 |
Everett |
1522 |
August |
|
|
|
|
| 308 |
|
Enough people to
volunteer could we build a sand volley ball court |
21-Jun |
|
|
Heidi |
|
|
|
|
|
|
| 309 |
|
Need a new circular
knife cleaning tool |
21-Jun |
Implemented |
w/o issued est comp.6-24 |
Dale |
1523 |
August |
|
|
|
|
| s |
|
Route A/C over to
rework area |
21-Jun |
Not
Implemented |
Work order issued |
Jackie |
|
|
|
|
|
|
| 311 |
|
Cap off PB line when
not in use |
17-Jun |
In
process |
will discuss w team |
Rosendo |
|
|
|
|
|
|
| 312 |
|
Scraper installed on Sig Metal
detectors |
10-Jun |
Implemented |
|
Juan L |
|
|
|
|
|
|
| 313 |
|
Plastic Curtain over washroom opening |
15-Jun |
In Process |
Brad To talk to Chuck |
Boon |
|
|
|
|
|
|
| 314 |
|
Canvas bag with ties made to cover
tank circulation motors |
23-Jun |
|
wil research to order |
Seth |
|
|
|
|
|
|
| 315 |
|
Make opening into washroom wider,
easier access, safer |
15-Jun |
Not Implemented |
no status, has it gone to lev 2 |
Boon |
|
|
|
|
|
|
| 316 |
|
Rubber mat below 2400 opening,
product slick on floor |
22-Jun |
|
|
Heidi |
|
|
|
|
|
|
| 317 |
|
Ear piece for Receiving, hear radio |
22-Jun |
|
|
Everett |
|
|
|
|
|
|
| 318 |
|
Second flux pump in the kitchen |
22-Jun |
|
|
Renae |
|
|
|
|
|
|
| 319 |
|
Protective covers for our shoes |
22-Jun |
Implemented |
Ordered |
Brad V. |
|
July |
|
|
|
|
| 320 |
|
Mirror above the chocolate chip
dispenser similar to one on former |
22-Jun |
Implemented |
1687 |
Heidi |
|
July |
|
|
|
|
| 321 |
s |
Need a platform for the former |
22-Jun |
Implemented |
|
Mike S |
|
July |
|
|
|
|
| 322 |
s |
Label COP tank and surrounding area
when caustic is in use |
23-Jun |
|
|
John D |
|
|
|
|
|
|
| 323 |
|
Motorcycle parking space |
23-Jun |
Implemented |
Level 3 |
M.Lord |
|
July |
|
|
|
|
| 324 |
|
Move packaging operators start time
to 5:30 |
23-Jun |
|
|
Steve |
|
|
|
|
|
|
| 325 |
|
Codos plat, put a table under sampl
pipes, shorten pipes |
23-Jun |
Implemented |
1685 |
Everett |
|
July |
|
|
|
|
| 326 |
|
Install Kronos time clock in
receiveing (extra one in Charlotte) |
24-Jun |
|
|
Harsh/Crain |
|
|
|
|
|
|
| 327 |
s |
2 people in bag dump at all times,
safety and volume issues |
24-Jun |
|
|
Harsh/Crain |
|
|
|
|
|
|
| 328 |
|
load cells on all silos |
24-Jun |
|
|
Harsh/Crain |
|
|
|
|
|
|
| 329 |
|
revamp of bag dump room, more
operator friendly |
24-Jun |
|
|
Harsh/Crain |
|
|
|
|
|
|
| 330 |
|
change packaging of ingredient |
24-Jun |
|
|
Harsh/Crain |
|
|
|
|
|
|
| 331 |
|
alternate mathod for getting rework
on to platform |
24-Jun |
|
|
Harsh/Crain |
|
|
|
|
|
|
| 332 |
|
install more pallet racks in
receiving |
24-Jun |
|
|
Harsh/Crain |
|
|
|
|
|
|
| 333 |
|
provide sanitaiton with their own
forklift, eliminate charging issues |
24-Jun |
Implemented |
|
Harsh/Crain |
|
July |
|
|
|
|
| 334 |
|
install additional sifters |
24-Jun |
|
|
Harsh/Crain |
|
|
|
|
|
|
| 335 |
|
install additional blowers |
24-Jun |
|
|
Harsh/Crain |
|
|
|
|
|
|
| 336 |
|
hoses for fire lines |
24-Jun |
|
|
Sutton |
|
|
|
|
|
|
| 337 |
|
Vaccum system in bag dump to load
ingredients |
24-Jun |
|
|
Harsh/Crain |
|
|
|
|
|
|
| 338 |
|
computer similar to one in reimelt
room in bag dump area |
24-Jun |
|
|
Harsh/Crain |
|
|
|
|
|
|
| 339 |
|
better ventilation in bag dump room |
24-Jun |
|
|
Ayres |
|
|
|
|
|
|
| 340 |
|
Get wheel chocks fo rall receiving
docks |
24-Jun |
Implemented |
|
Harsh/Crain |
|
June |
|
|
|
|
| 341 |
|
directory for truck drivers to point
them to approproate dept. |
24-Jun |
|
|
Harsh/Crain |
|
|
|
|
|
|
| 342 |
|
Sign for receiving door that lists
hours |
24-Jun |
|
|
Harsh/Crain |
|
|
|
|
|
|
| 343 |
|
better orginazation of waste water
area |
24-Jun |
|
|
Harsh/Crain |
|
|
|
|
|
|
| 344 |
|
Have shipping load out own bad
pallets rather than taking to receiving |
24-Jun |
|
|
Harsh/Crain |
|
|
|
|
|
|
| 345 |
|
fix leak in raw material warehouse
roof |
24-Jun |
Implemented |
|
Harsh/Crain |
|
June |
|
|
|
|
| 346 |
|
Get soy nuts in super sacks |
24-Jun |
|
|
Harsh/Crain |
|
|
|
|
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Week Of June 28th |
|
|
|
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Openend |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
|
|
|
| 347 |
|
Need two long push rods for lidder |
28-Jun |
Implemented |
|
Dale |
|
August |
|
|
|
|
| 348 |
|
Adjust lidders so
glue length is shorter |
28-Jun |
Implemented |
w/o issued |
Dale |
1674 |
August |
|
|
|
|
| 349 |
|
Hold down rails from
lidder outfeed to shrink wrap |
28-Jun |
In process |
w/o issued |
Dale |
1675 |
|
|
|
|
|
| 350 |
|
Lids for blueberrry
and chocolate tank fixed |
29-Jun |
Implemented |
w/o issued |
Renae |
1686 |
July |
|
|
|
|
| 351 |
|
Groups stay in groups
for a longer period of time to build better teams |
30-Jun |
Implemented |
|
Steve |
|
July |
|
|
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Week Of July 5th |
|
|
|
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Openend |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
|
|
|
| 352 |
|
Breaker carry a fanny pack full of
tools |
7-Jul |
Implemented |
Hung working on |
Steve |
|
August |
|
|
|
|
| 353 |
|
Save all DPS to a
central location |
8-Jul |
Implemented |
|
Everett |
|
July |
|
|
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Week Of July 12th |
|
|
|
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Openend |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
|
|
|
| 354 |
|
Rack to hold spill blockers |
Jul |
Implemented |
on hold, got diff kind of block |
Seth |
|
July |
|
|
|
|
| 355 |
|
Roll up type of spill
blockers instead of cheese type |
Jul |
Implemented |
order and rec 3 150'
sections |
Gary |
|
July |
|
|
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Week Of July 19th |
|
|
|
|
|
|
|
|
|
|
| |
|
Idea or Suggestion |
Openend |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
|
|
|
| 356 |
|
Alternative method to get rework on
the platform |
20-Jul |
|
|
Donny |
|
|
|
|
|
|
| 357 |
|
Flavor tanks filled
prior to kitchen shutdown |
20-Jul |
Implemented |
|
|
|
July |
|
|
|
|
| 358 |
|
New hose for Return
on CIP for cooker |
21-Jul |
|
|
Everett |
|
|
|
|
|
|
| 359 |
|
New can opener in
break room |
21-Jul |
|
|
Renae |
|
|
|
|
|
|
| 360 |
|
Slow th eline down
when we have scaling issues so we avoid gaps |
21-Jul |
|
|
Ron |
|
|
|
|
|
|
| 361 |
|
Socks around openings
on cool mix and sugar hopper |
21-Jul |
In
Process |
|
AIB |
2036 |
|
|
|
|
|
| 362 |
|
Paint chipping above fruit hopper |
21-Jul |
In Process |
|
AIB |
2037 |
|
|
|
|
|
| 363 |
|
Modify choc chip spreadera |
21-Jul |
In Process |
|
AIB |
2038 |
|
|
|
|
|
| 364 |
|
New plexiglass for codos mixer |
21-Jul |
In Process |
|
AIB |
2039 |
|
|
|
|
|
| 365 |
|
Stainless cover over guillotine fan |
21-Jul |
In Process |
|
AIB |
2040 |
|
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| |
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|
Week Of July 26 |
|
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| |
|
Idea or Suggestion |
Openend |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
|
|
|
| 366 |
|
Part bins to hold parts when disassem
equip |
22-Jul |
Implemented |
order and rec 7/26 |
Petra |
|
July |
|
|
|
|
| 367 |
|
Metal cover for over
circular knife motor to keep clean |
24-Jun |
In process |
need wo# |
Seth |
|
|
|
|
|
|
| 368 |
|
Method to remove all
water from lines |
27-Jul |
In Process |
Chuck working on |
Seth |
|
|
|
|
|
|
| 369 |
|
Small flat cart for
under e & f Sapal to catch product |
27-Jul |
In Process |
Chuck check with juan |
Chris H |
|
|
|
|
|
|
| 370 |
|
Spray balls for
butter tanks |
28-Jul |
In process |
Working with Rob |
Rosendo |
|
|
|
|
|
|
| 371 |
|
Need more emergency
eyewash stations (perm type), and shower |
29-Jul |
In Process |
pass onto level II |
Sam Photang |
|
|
|
|
|
|
| 372 |
|
Better way to clean
fruit feed platform floor |
26-Jul |
In Process |
researching |
|
|
|
|
|
|
|
| 373 |
|
Fruit low level
indicator in hopper |
27-Jul |
|
|
Carlos |
2043 |
|
|
|
|
|
| 374 |
|
Estop in lidder area |
27-Jul |
|
|
Steven |
2042 |
|
|
|
|
|
| 375 |
|
Overhead guard near kamflex conveyor
at former |
27-Jul |
|
|
Donny |
2041 |
|
|
|
|
|
| 376 |
|
Need chemical storage sign in syrup
room |
28-Jul |
|
|
Ron |
|
|
|
|
|
|
| 377 |
|
Chemical dispensing setup |
28-Jul |
In process |
Steve taylor |
Ron |
|
|
|
|
|
|
| 378 |
|
Metal cover over motors to eliminate
build up on motor |
28-Jul |
In process |
W/o issued |
Seth |
|
|
|
|
|
|
|
|
Week Of August 9th |
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|
|
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|
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|
|
|
|
| |
|
Idea or Suggestion |
Openend |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
|
|
|
| 379 |
|
Slide/catch under tension rollers to
catch product |
10-Aug |
In process |
Juan A waiting for tools |
Seth |
|
|
|
|
|
|
| 380 |
|
Protect sensors on
laydown tables |
12-Aug |
|
|
Chris H |
|
|
|
|
|
|
| 381 |
|
Program former ctl
panel to run cool tunnel belt (clean up) |
12-Aug |
|
|
Frank |
|
|
|
|
|
|
| 382 |
|
Better way to secure
screw on adjust work dirves lay down tabl |
12-Aug |
|
|
Seth |
|
|
|
|
|
|
| 383 |
|
Large pump spray
bottle to apply sanitizer to line |
12-Aug |
Implemented |
|
Frank |
|
August |
|
|
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| |
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|
Week of August 16th |
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|
|
| |
|
Idea or Suggestion |
Openend |
Status |
Details |
Suggested by |
Work Order # |
Completed |
|
|
|
|
| 384 |
|
Power switch installed on CIP tank,
so do not have to plug and unplug |
19-Aug |
|
|
Chris H |
|
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| |
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| |
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| |
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|
Total To Date |
|
|
|
|
|
|
|
|
|
Number of Ideas Generated |
378 |
|
|
|
|
|
|
|
|
Number of ideas Implemented |
253 |
|
|
|
|
|
|
|
|
Percent implemented |
62% |
|
|
|
|
|
|
|
|
YTD |
|
|
|
|
|
|
|
|
|
Number of Ideas Generated |
302 |
|
|
|
|
|
|
|
|
Number of ideas Implemented |
187 |
|
|
|
|
|
|
|
|
Percent implemented |
56% |
|
|
|
|
|
|
|
|
August |
|
|
|
|
|
|
|
|
|
Number of Ideas Generated |
5 |
|
|
|
|
|
|
|
|
Number of ideas Implemented |
7 |
|
|
|
|
|
|
|
|
Percent implemented |
140% |
|
|
|
|
|
|
|
|
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|
|
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|
|
Not Implemented |
29 |
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